This is a team on a quest to build the world's fastest wheeled vehicle
The British have a long history of slightly unhinged motorsport
projects, from shed-built hill-climb specials through to the Garagista
teams who reinvented Formula 1 and sports-car racing in the 1950s and '60s. But
even by the standards of such eccentric endeavor, the Bloodhound SSC project stands out as
something special, a car that's being built to push the land-speed record over
1000 mph.
The quest
to build the fastest wheeled vehicle has always been the ultimate "because
it's there" accomplishment. And, it must be said, a curiously British
obsession, with U.K drivers having held the title for 75 of the 117 years since
the first one was set (by a Frenchman in an electric car, at 39 mph.) If
Bloodhound succeeds, it will be breaking another British-set record, Thrust
SSC's run to a just-supersonic 763 mph in 1997. The presence of many Thrust
veterans on the Bloodhound project suggests that this obseaatssion with
ultimate speed is a long-lived one.
Although
the Bloodhound project began in 2008, things are now starting to come together.
Literally; with the car itself being assembled in the center of the team's
industrial unit near Bristol. Construction is well advanced, with the car
scheduled to make its first shakedown runs next month before heading to South
Africa later this year. There, on a specially prepared 12-mile-long course on
the Hakseen Pan, a natural salt flat, Bloodhound will attempt to break the
800-mph barrier, before returning next year with a more powerful car to try for
1000 mph.
Although
the fundamentals are the same as when we last told you about the car in 2012, many of the
details have been changed—and the car has been redesigned several times. As per
the original plan, Bloodhound will use both jet and rocket power, and be driven
by Andy Green, the serving RAF pilot who drove
Thrust SSC to the record back in '97. But while Bloodhound's prime mover is the
same—a Rolls-Royce EJ100 jet engine more usually found in the Eurofighter
Typhoon fighter plane—the rest of the powertrain has evolved considerably.
Plans for the team to build its own hybrid rocket motor have been nixed,
instead it will use reusable motors made by Norwegian-Finnish aerospace company
NAMMO; a single one fitted for the 800-mph target runs and a trio for the 1000-mph
attempt.
The numbers
are beyond impressive, and most of the way to being downright scary. By itself
the jet engine will produce 20,000 pounds of thrust, with each NAMMO adding
27,500 to that. Meaning, in full-on configuration, Bloodhound will have 102,500
pounds of thrust. Sadly the original, and compellingly mad, idea of using a
Cosworth Formula 1 engine as a pump for the peroxide used as an oxidizer by the
rocket motors has been canned. A stock supercharged Jaguar V-8 will do the job
instead.
"This
is far closer to aeronautical than automotive engineering."
From the
outside, Bloodhound's headquarters is completely anonymous, between a
kitchen-supply company and a crane-hire business. But inside the low-rise
industrial unit is a hive of activity, with the mostly built aluminum chassis
looking, unsurprisingly, like an aircraft fuselage. It's being built to the
same standards. "This is far closer to aeronautical than automotive
engineering," says Mark Chapman, Bloodhound's chief engineer. As his
resume includes Boeing, British Aerospace, five years working on the F-35 Joint
Strike Fighter and a stint at McLaren Formula 1, he should know. It's a point
reinforced by the presence of four uniformed RAF technicians on the day we
visit, working assembling the tail section; they've been seconded to the
project to, officially, gain experience working at advanced
problem-solving.
The
overwhelming impression is an air of studied calm. It's not library quiet, but
everybody seems to be working with a scientist's intensity; it's a bit like the
Q's workshop in the James Bond films. Unlike previous land-speed record
attempts, the Bloodhound project is being run professionally with a (mostly)
paid staff, its mission being to increase interest in science and engineering
careers in the U.K. and around the world. And after some early financial
wobbles it is now fully funded to the end of next year. It's an expensive business,
underwritten by some serious sponsorship. The total budget has risen to
£41m—$61 million at current exchange rates and a chunky increase on the
$28-million figure we were given in 2012—but still relatively nothing compared
to the cost of most cutting-edge aeronautical engineering. "Our budget
would not buy you a single system on a modern military jet," says Chapman.
"Our
budget would not buy you a single system on a modern military jet."
The team's
entrepreneurial spirit has also helped to keep costs under control, most
obviously through the secondment of the RAF technicians, plus four more from
the British army's Royal Electrical and Mechanical Engineer Corps. But also by
some high-tech scrounging: The jet engine that will be used in the car is an
almost life-expired prototype with just 20 hours of rated life left.
"Buying a new one—if you were allowed to—would cost about £4.8 million
[$7.2 million]," says Chapman. "The scrap value is about £10,000
[$15,000], and our engine is obviously far closer to that."
The lack of
engine life shouldn't be an issue, despite the fact it will have to run far
beyond its rated maximum speed in the dense ground-level air that Bloodhound
will have to digest. (Chapman says, almost as an aside, that the car will have
to travel faster than any aircraft has gone at this altitude.) Each run will
use the jet engine for 55 seconds, with the rockets firing for just 20 seconds.
Even with idling the team estimates the engine will run for less than two hours
throughout everything from shakedown testing to the attempts on 1000 mph, which
will be done with speed building incrementally over successive runs.
The first
time we'll see the car moving under its own power will be at Newquay airport in
Cornwall next month, a former RAF and USAF base, where a 9000-foot runway will
allow shakedown runs to be conducted at up to 200 mph. During this trial,
Bloodhound will wear conventional aircraft wheels and tires from a 1960s
English Electric Lightning jet. Once in the desert it will switch to solid
aluminium wheels, built to withstand the enormous stresses of the high-speed
runs. Even 'underspeeding' by around 10 percent at 1000 mph—they won't be able
to keep up with the rate the ground is passing—they will still be turning at
10,250 rpm.
Perhaps the
most exciting thing about the Bloodhound project is the fact that so much of it
is going to be shared live, and that it's the largest STEM (Science,
Technology, Engineering and Mathematics) outreach program in the world. The plan
is to both stream live video feeds from all the record runs—a TV crew of 100
will be with the car in South Africa—and also to share telemetry. There are 500
sensors on the car, monitoring everything from Green's heart rate to the
exhaust temperatures, with this data being shared both through mobile device
apps and, for those keen enough, downloadable data sheets that will, as Andy
Chapman puts it, allow anybody to "mark our homework."
Find out
more at bloodhoundssc.com.
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